Greening the Future: The Road to Sustainable Manufacturing of Green
Plastic Shell Injection Moulds
Part 1: Mould Description
| IATF 16949 Certificated Injection Mould For Auto Interior Parts
With Wood Look |
| Mold Type | Plastic injection mold, overmolding, Interchangeable Mold, insert
molding, compression mold, stamping, die casting mold, etc |
|
| Design software | UG, ProE, AutoCAD, Solidworks, etc |
| Main services | Prototypes, mold design, mold making, mold tesing,
low volume/high volume plastic production |
|
| Certificate | ISO9001: 2015; IATF16949: 2016 |
| Steel material | 718H, P20, NAK80, S316H, SKD61, etc |
| Plastic production Raw material | PP, PA6, PLA, ABS, PE, PC, POM, PVC, PET, PS, TPE/TPR, etc |
| Mold base | HASCO, DME, LKM, etc |
| Mold runner | Cold runner and hot runner |
| Mold hot runner | DME, HASCO, YUDO, etc |
| Mold cold runner | Point way, side way, follow way, direct gate way, etc |
| Mold strandard parts | DME, HASCO, etc |
| Mold life | According to client's requirements |
| Mold hot treatment | Quencher, nitridation, tempering, etc |
| Mold cooling system | Water cooling or Beryllium bronze cooling, etc |
| Mold surface | EDM, texture, high gloss polishing |
| Hardness of the steel | 20~60 HRC |
| Equipments | High speed CNC, standard CNC, EDM, Wire cutting, Grinder,
Lathe, Milling machine, plastic injection machine |
|
| Lead time | 35~55 working days |
| Month Production | 50 sets per month |
| Mold Packing | Standard exporting Wooden case |
Part 2: Mould Making Process
| 1 | Quotation | Need 2D/3D drawing or Samples |
| 2 | Mould Design | Mould design drawing could be sent for confirmation in one week
after receiving the down payment |
| 3 | Mould Making | Start mould manufacturing only after the mould design is confirmed
by customers |
| 4 | Mould Trial | 1st shot samples will be available for checking |
| 5 | Sample Confirmation | Customer to check and confirm samples |
| 6 | 2nd Payment | Customer need to pay for the 2nd payment once received the T1 shot
samples |
| 7 | Mould Modification | Modify the mould if necessary |
| 8 | Mould Delivery | To deliver the mould after received the 3rd payment |
| 9 | After-Sales Service | Free of charge for 12 months warranty |
| 10 | Unpaid Balance | Customer need to pay for the balance after molds having been
shipped out two months |
In today's global green transformation, ERBIWA Mould, as the
industry's leading injection mould manufacturer, is leading the way
to sustainable manufacturing of green plastic housing injection
moulds, bringing a change in the industrial sector that is both
environmentally friendly and economically beneficial. This article
will provide an in-depth analysis of how ERBIWA Mould integrates
green concepts into the product design and production process,
achieving sustainable development in all aspects, from material
selection to process optimisation.
Green materials: a commitment to environmental protection at the
source
ERBIWA Mould understands that in order to achieve truly green
manufacturing, we must start with material selection. The company
prioritises the use of recyclable or biodegradable plastics as raw
materials, such as Polylactic Acid (PLA) and Polyhydroxyalkanoate
(PHA), which not only have a low carbon footprint during the
production process, but also degrade naturally at the end of the
product's lifecycle without causing lasting pollution to the
environment. In addition, ERBIWA Mould is actively developing new
material formulations to increase the recyclability and durability
of materials and reduce dependence on virgin resources.
Lean manufacturing: process optimisation and energy efficiency
ERBIWA Mould is committed to lean production and energy efficiency
in the manufacturing of injection moulds. Advanced mould design
software is used to optimise the structure of the moulds and reduce
material wastage, while ensuring high precision and long life of
the moulds. In the injection moulding process, energy consumption
is significantly reduced through precise temperature control and
shortened cooling time. In addition, ERBIWA Mould has invested in
energy-efficient injection moulding machines and automated
production lines, which not only reduces manual errors, but also
significantly reduces carbon emissions in the production process.
Circular economy: product design and recycling
ERBIWA Mould's design philosophy emphasises on the
disassemblability and recyclability of its products, so that the
green plastic shells can be easily disassembled after reaching the
end of their service life, which facilitates the sorting and
recycling of materials. The company works closely with the upstream
and downstream industry chains to establish a green supply chain to
ensure that waste plastics can be effectively collected and
reprocessed into new raw materials, forming a closed-loop circular
economic model that minimises waste and resource wastage.
Social Responsibility: Education and Initiatives
ERBIWA Mould recognises that promoting green manufacturing requires
not only technological innovation but also a shift in social
awareness. Therefore, the company actively participates in
environmental education programmes to educate employees, customers
and even the public about green manufacturing and to raise
awareness of sustainable development. Through seminars and
workshops, ERBIWA Mould shares its experience and achievements in
green plastic housing injection moulds, encouraging more companies
to join in green manufacturing.
Conclusion: Greening the Future for a Better Tomorrow
ERBIWA Mould's green plastic casing injection moulds are not only a
sign of environmental responsibility, but also a commitment to
future generations. Through continuous R&D investment and
process innovation, ERBIWA Mould is gradually realising the dream
of green manufacturing and setting a model of sustainable
development in the industrial field. On the road to a green future,
ERBIWA Mould is willing to work hand in hand with all partners to
create a cleaner and more prosperous global home.
